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Resource GuideUpdated January 202612 pages (print)

AI Automation ROI Calculator Guide

Calculate the potential return on investment for AI automation in your business

SG1 Consulting
AI Automation Consulting

AI Automation ROI Calculator Guide

Calculate the potential return on investment for AI automation in your business

Last Updated: January 2026

12 Pages

https://sg1consulting.com.au

Introduction

Before investing in AI automation, you need to understand the potential return. This guide provides formulas, benchmarks, and worksheets to calculate the ROI of automation projects in your business.

Unlike generic ROI calculators, this guide focuses specifically on AI automation—accounting for implementation costs, ongoing maintenance, and the compounding benefits that come from freeing up human time.

The Basic ROI Formula

ROI = (Net Benefits - Total Costs) / Total Costs × 100

For AI automation projects, we break this down into:

  • Time Savings Value: Hours saved × hourly cost of labor
  • Error Reduction Value: Cost of errors × reduction percentage
  • Speed Improvement Value: Revenue impact of faster processes
  • Scalability Value: Ability to handle more volume without adding staff

Industry Benchmarks

Based on our implementation data, here are typical results:

MetricConservativeAverageHigh Performer
Time savings per process3-5 hrs/week5-10 hrs/week15+ hrs/week
Error reduction30-40%50-70%80-95%
Processing speed improvement2x faster3-5x faster10x faster
Break-even timeline4-6 months2-3 months< 1 month
First-year ROI100-150%200-400%500%+

Note

These benchmarks are based on properly scoped automation projects. Results vary based on process complexity, current efficiency, and implementation quality.

Step 1: Identify the Process

Start by selecting a process to analyze. Good candidates have:

  •  High volume (performed frequently)
  •  Repetitive steps with clear rules
  •  Multiple system touchpoints (data entry across systems)
  •  Current error rates or quality issues
  •  Staff frustration or bottlenecks

Your Process:

Step 2: Calculate Current Costs

Labor Costs

ItemYour Numbers
Hours spent on this process per week_________ hrs
Fully-loaded hourly cost (salary + benefits + overhead)$_________/hr
Weekly labor cost (hours × rate)$_________
Annual labor cost (weekly × 52)$_________

Error Costs

ItemYour Numbers
Average errors per month_________
Average cost to fix each error$_________
Monthly error cost$_________
Annual error cost (monthly × 12)$_________

Opportunity Costs

ItemYour Numbers
Revenue lost due to slow processing$_________
Customers lost due to delays/errors_________
Staff overtime related to this process$_________
Annual opportunity cost$_________

Total Annual Current Cost: $_____________

(Labor + Errors + Opportunity Costs)

Step 3: Estimate Automation Benefits

Use industry benchmarks or conservative estimates:

BenefitEstimateAnnual Value
Time savings (% of current labor cost)_______%$_________
Error reduction (% of current error cost)_______%$_________
Speed improvement revenue impactN/A$_________
Scalability (avoided future hires)N/A$_________

Total Annual Benefits: $_____________

Step 4: Calculate Implementation Costs

Cost ItemOne-TimeAnnual
Discovery/audit phase$_________-
Pilot implementation$_________-
Full rollout$_________-
Software/tool subscriptions-$_________
Ongoing support/maintenance-$_________
Training time (staff hours × rate)$_________-

Year 1 Total Cost: $_____________

(All one-time + first year annual costs)

Step 5: Calculate ROI

Annual Benefits:$_____________
Year 1 Costs:$_____________
Net Year 1 Value:$_____________
Year 1 ROI:_____________%

Multi-Year Projection

YearBenefitsCostsNet ValueCumulative
Year 1$_______$_______$_______$_______
Year 2$_______$_______$_______$_______
Year 3$_______$_______$_______$_______

Tip

Benefits often increase in years 2-3 as you optimize the automation and expand to adjacent processes. Costs typically decrease as one-time implementation costs are behind you.

Decision Framework

Use this framework to evaluate your results:

Year 1 ROIRecommendation
< 50%Reconsider scope or timing
50-100%Proceed with careful monitoring
100-200%Strong candidate - proceed confidently
200%+High priority - implement quickly

Beyond ROI

ROI isn't everything. Also consider: employee satisfaction, customer experience improvements, competitive advantage, and risk reduction that may not have immediate dollar values.

Next Steps

  •  Complete ROI calculation for your top 3 automation candidates
  •  Rank processes by ROI and strategic importance
  •  Schedule discovery call to validate assumptions
  •  Start with highest-ROI, lowest-complexity process
  •  Document baseline metrics before implementation

Ready to Implement AI Automation?

Get a personalized assessment of automation opportunities in your business. We will identify the highest-ROI processes to automate first.

Start Free AI Analysis

Email: [email protected]

Phone: +61 410 652 449

Ready to Implement AI Automation?

Get a personalized assessment of automation opportunities in your business. Our team will identify the highest-ROI processes to automate first.

Schedule Your Free AI Analysis

https://sg1consulting.com.au/process-discovery

Email: [email protected]

Phone: +61 410 652 449

https://sg1consulting.com.au

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